In modern precision manufacturing, the ability to accurately interpret contour data has become a key differentiator for staying ahead in quality and performance. Whether you’re inspecting medical implants, automotive components, or aerospace parts, accurate contour analysis ensures each feature performs as intended. But raw measurement data alone won’t tell the full story. You need the right tools and strategies to transform those traces into actionable insights.
That’s where Mitutoyo’s Contracer CV-2100 Series, combined with FORMTRACEPAK software, comes in. This powerful combo simplifies contour interpretation and turns even complex profile data into reliable quality indicators, quickly and comfortably.
High-quality analysis starts with high-quality data. The CV-2100M4 uses stylus-based scanning, which offers micron precision (0.1 μm resolution) across its 100 mm × 50 mm X/Z1 range. This tactile approach provides consistent trace results, even on hard-to-measure materials or internal features. And with a smooth Z-axis glider, operators experience less fatigue for positioning the measurement unit during long inspections.
FORMTRACEPAK makes profile trace interpretation straightforward, even for complex shapes. It automatically evaluates radii, angles, chamfers, and grooves, giving clear visualizations of each geometric feature. The software lets you apply tools to any section of the trace, then reuse them with a single click, saving time without sacrificing accuracy.
Need to measure a contour that extends beyond a single scan? No problem. FORMTRACEPAK supports contour joining, seamlessly stitching multiple scans into one profile using best-fit algorithms.
For manufacturers relying on digital designs, CAD comparison inspection is a game-changer. FORMTRACEPAK overlays measured profiles directly onto imported DXF or IGES CAD data. This not only accelerates the inspection process but also highlights feature deviation instantly. Tolerance bands can be visualized around each profile segment, making it easy to see where parts are within spec, or where they fall short.
Whether you're doing a one-off inspection or high-volume production checks, the software adapts. With just a few clicks, you can convert a single measurement into a repeatable part program, drastically cutting setup time for future inspections. The system remembers your parameters and scan paths - no need to reprogram from scratch.
Interpreting contour data isn’t complete until the results are communicated clearly. FORMTRACEPAK includes customizable report generation, so you can present your analysis in clean, visual formats tailored to stakeholders’ needs.
This integrated solution thrives in industries where complex shapes and strict tolerances dominate. That includes:
By combining high-precision scanning with advanced software, the CV-2100 Series transforms raw profile data into quality insights, faster, more accurately, and with far less effort. The intuitive interface minimizes training time, while flexible analysis options reduce the need for multiple software packages.
Whether you’re troubleshooting a production issue, validating a new part, or automating inspection routines, the key to smarter contour analysis is a system built for both precision and practicality.
Ready to upgrade your contour inspection process?
Contact us to learn more about the Mitutoyo CV-2100 Series and see FORMTRACEPAK in action.